Rotary kilns

Early kilns Coolers Firing systems Exhaust gas handling Kiln control Kiln suppliers

Rotary Kiln Processes

With the arrival of rotary kilns in Britain in 1900, cement manufacturing processes became sharply defined according to the form in which the raw materials are fed to the kiln. Raw materials were either ground with addition of water, to form a slurry containing typically 30-45% water, or they were ground dry, to form a powder or "raw meal".

In addition to these distinctions, a further category has emerged in the last 40 years: Precalciner Kilns, in which a proportion of the kiln fuel is burned in a static preheater before the feed enters the rotary kiln.

Rotary kilns are discussed under the following headings:

Early rotary kilns
Design features of rotary kilns
Wet and semi-wet kilns
Dry and semi-dry kilns
Precalciner kilns

Approximate production to 2016: all kilns that have produced over 5 million tonnes of clinker

kiln production